Evaluation of Fatigue Properties under Four-point Bending and Fatigue Crack Propagation in Austenitic Stainless Steel with a Bimodal Harmonic Structure

Abstract

Austenitic stainless steel (JIS-SUS304L) with a bimodal harmonic structure, which is defined as a coarse-grained structure surrounded by a network of fine grains, was fabricated using powder metallurgy to improve both the strength and ductility. Four-point bending fatigue tests and K-decreasing tests were conducted in air at room temperature under a stress ratio R of 0.1 to investigate fatigue crack propagation in SUS304L. The fatigue limit of this harmonic-structured material was higher than that of the material with a homogeneous coarse-grained structure. This is attributable to the formation of fine grains by mechanical milling and to the suppression of pore formation. In contrast, the threshold stress intensity range, DK_th, for the harmonic-structured material was lower than that for the homogeneous coarse-grained material, while the crack growth rates, da/dN, were higher at comparable DK. These results can be attributed to a reduction in the effective threshold stress intensity range, DK_eff,th, due to the presence of fine grains in the harmonic structure.